ZYCOAT Cast Finish 4oz. Bottle

Kansas-based ZyCoat produces spray-on thermal coatings for headers, manifolds, and exhaust systems. The ZyCoat line of ceramic urethane coatings is available in multiple colors including silver, cast iron grey, midnight black, bronze, and more.

Tim McCarthy, Founder and CEO ZyCoat, LLC, has been involved in the automotive sound deadening & thermal insulation business since the late 1980’s. After spending over 15 years as a Tier One supplier to Ford, General Motors, Chrysler and several transnational vehicle manufacturers, in November, 2002 McCarthy launched HushMat, at the SEMA Show in Las Vegas, NV. HushMat is the top-rated, USA manufactured and easiest to install sound deadening and thermal insulating material.

Before launching the ZyCoat family of products, McCarthy had always been on a quest to develop a sound and thermal insulation technology that could be applied as a spray by both DIYers and professional applicators. For more than a decade, McCarthy evaluated and tested numerous spray products that claimed to have thermal insulating properties. However, the results always fell short.

In 2012, a relationship between McCarthy and another business owner, who operated a breakthrough coating technology in the aerospace industry, was re-kindled in the Kansas City entrepreneurial community. McCarthy was introduced to a revolutionary thermal insulation technology that finally held promise for what he had been chasing for years. This spray technology was used extensively in the aerospace industry to combat the incredible heat conditions generated by jet engines. It was clear that this coating had tremendous potential as a thermal management coating in the automotive market.

As McCarthy began to test this spray technology, he observed its high temperature dissipation properties, stability under extreme conditions, adhesion qualities and its ease of application. The reason for this was based on proprietary polymer chemistry. The properties of this coating significantly outperformed ceramic coatings. Existing ceramic technologies were deemed unstable, sensitive to humidity and prone to degrade in other extreme environmental exposures in aerospace applications. The polymer technology passed all adhesion, humidity, corrosion and heat testing. It was during this time of product evaluations the birth of ZyCoat, LLC occurred.

McCarthy and a team of engineers and R&D resources began testing and evaluating the base coating technology. Lab testing, field work and exposure testing began and continued for nearly three and one-half years. Several “wish list” product and application attributes were defined and evaluated to enhance the automotive application. The coating performed beyond any expectation set up in the initial designs. In 2015 a single formulation was confirmed for further lab, environmental and performance testing. Heat exposure, corrosion, hot/cold, impact, adhesion studies were conducted with temperatures exceeding 2000 degrees Fahrenheit. The results were well beyond anything the automotive industry had seen and performance was remarkably breakthrough in the high temperature environments.

Given these remarkable results, McCarthy developed a hypothesis. He wanted to determine if the relationship between thermal dissipation had any effect on engine performance (i.e., horsepower). In early 2017, McCarthy put four sets of Lingenfelter headers (two sets coated with ZyBar, one coated with ceramic and one stock header for baseline) and headed to Karl Performance of Ankeny, Iowa to test this in a controlled setting using an Engine Dynamometer. The dynamometer results exceeded all expectations. The throughput metrics and reduction of heat clearly improved the performance of the engine.

After thousands of hours of lab time and hundreds of test cycles, McCarthy confirmed this spray technology performance was unlike anything anyone had seen. As a result, the first ZyCoat product, ZyBar high temperature, heat dissipation coating was launched. Today ZyBar is expanding throughout the world through racers, hot rodders and professional coaters

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California Residents: Prop 65 WARNING: This product MAY contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. For more information, visit www.P65Warnings.ca.gov

California Residents: TIRE WARNING: LMPerformance will not ship Tires to California.

Legal: Some or all of these parts may not comply with Federal, State, Province, and/or Local laws, ordinances, and regulations. Buyer takes all responsibility to ensure that any modifications or upgrades that have done conform to all applicable laws and regulations for road use, especially pertaining to safety and emissions. LMPerformance is not responsible for buyer not complying with Federal, State, Province, and/or Local laws, ordinances, and regulations. This policy shall be in force for all past, current, and future purchases from LMPerformance, Inc. LMPerformance will not ship ANY non-CARB compliant products to California where California requires products to be CARB certified such as Catalytic Converters and Induction Kits.

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Images: Images may be a representation and may not reflect the actual product. Examples would be SPEC stage 3 clutch kits which all use the same photo.

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Price Errors: In the event that a product has mistakenly been listed at an incorrect price, We reserve the right to refuse or cancel any orders placed for product listed at the incorrect price. We reserve the right to refuse or cancel any such orders whether or not the order has been confirmed and your account charged. If your payment type has already been charged for the purchase and your order is cancelled, a full refund to your orignial payment method in the amount of the incorrect price will be issued.

Special Order ITEMS: Some items are Special Ordered and may not be returnable, or even cancellable as they are going into production specifically because you ordered them. Special Ordered items can have a 5-35% cancelation fee.

Cancellations: Instock orders cannot be canceled due to our automated ordering & fast shipping system. To keep our prices low, all cancelations are subject to a 5% cancelation fee to cover transaction processing fees. We reserve the right to charge up to a 10% cancellation fee for cancelled orders due to merchant fees, Special Order fees and the cost of processing and shipping orders.When you request a cancellation of an order or a part, please note that it may take time for a manufacturer to cancel an order if the order is drop-shipped. We also have to confirm that the product has not shipped. If the product has shipped then this must be processed as a return.Also note that sometimes products ship more quickly than expected, so we recommend that you do not purchase alternative products until receiving final confirmation of the cancellation.

Returns: We cannot accept returns on parts that have been used or installed. No returns will be accepted after 30 days. All Returns must be in original packaging. Prior authorization must be given before any return can be made. Up to a 25% Restocking Fee may apply. Special Orders may be subject to Additional Manufacturer Restock Fees as well. Shipping cost will not be refunded.Hoods as well as PCM Programmers may not be returned unless defective and only for replacement. ALL returns must be first filed using our online form found here: https://www.lmperformance.com/returns.

Lost Order Claims All lost order/package claims must be made within 5 days of the shipping date or tracking information delivery date. All claimes made after this date will not be accepted due to Shipping companies policies of filing loss claims.

Damaged Items or Incorrect Items: Please contact us right away if your item has been damaged in shipping or are incorrect. Please note that we will ship replacement items the same method of shipping the order was originally placed for. LMPerformance can not ship packages overnight at our cost if the original shipping was not also overnight. Claims must be filed in order for replacement parts to be shipped.

Warranties:Any warranty claims must be placed with the manufacturer. All of the products sold by LMPerformance, regardless of the manufacturer, are designed for Racing and Performance applications. Many of our manufacturers offer NO WARRANTY on their products, either stated or implied, due to the unusual stresses placed on the parts and because we have no control over how they are installed and used. Many of these products are designed for off-road use only and are not legal for use on public highways. If you have a question about the warranty on a specific product, please e-mail or call us. Buyer assumes all risk and liability associated with these products.

Installation: We are not responsible for or any costs associated with the installation or the improper installation of any products. Purchaser assumes the risk associated with the installation of products. We, along with the manufacturer of each product are not responsible for any direct or indirect damage to the vehicle, personal, or costs incurred from the use of products.